I cover the full medical device lifecycle — from translating user needs into design inputs through commercialization, sustaining support, and post-market feedback. The practice is grounded in risk management, traceability, audit readiness, and execution-ready documentation.
01 — Design Controls
DHF Build, Remediation & Design Planning
Design and development plans, user needs, design inputs, design outputs, design reviews, traceability matrices, and DHF structures built to withstand FDA and notified body scrutiny.
02 — Risk Management
ISO 14971 Risk File Architecture
Risk management plans, hazard analyses, risk evaluations, residual risk and benefit-risk reasoning, plus cross-linking to verification, validation, and post-production information.
03 — FMEA Leadership
UFMEA, DFMEA & PFMEA
Cross-functional facilitation of use, design, and process FMEAs with robust severity/probability alignment, mitigation ownership, and clear feed into control strategies and V&V planning.
04 — Verification & Validation
Design Verification & Validation
Protocol authoring, traceability from requirement to evidence, statistical rationale, usability validation alignment, and execution support for bench, functional, and system-level testing.
05 — Process Validation
IQ / OQ / PQ & Equipment Qualification
Validation strategies and execution-ready protocols for equipment, utilities, and manufacturing processes with defined acceptance criteria, challenge conditions, and GDP discipline.
06 — Test Method Validation
ATMV, VTMV, MSA & Gage R&R
Analytical and visual method validation, measurement system studies, repeatability and reproducibility assessment, and statistical confidence that the method can truly detect product variation.
07 — Sterilization & Stability
Sterility, Aging & Shelf-Life Support
Sterilization validation support, reprocessing considerations, packaging integrity inputs, and aging strategies that link shelf-life claims to defensible evidence rather than assumptions.
08 — Post-Market & CAPA
PMS, Complaints, NC & CAPA
Complaint trending, health hazard evaluation input, structured investigation methods, CAPA development, effectiveness checks, and feedback loops into risk management and design controls.
09 — Supplier Quality
Supplier Quality & Tech Transfer
Supplier qualification, PPAP/APQP understanding, quality plans, control strategy alignment, incoming quality requirements, and site-to-site manufacturing transfer risk management.
10 — Audit Readiness
Inspection & Audit Preparation
Gap assessments, SOP and record review, mock-audit readiness, traceability health checks, and remediation support for FDA, ISO 13485, EU MDR, and internal quality system audits.
11 — SaMD & Digital Quality
Software Lifecycle & Digital Device Controls
SaMD and software-enabled device quality support including software requirements traceability, SOUP review, configuration management, cybersecurity considerations, IEC 62304, ISO 14971, and 21 CFR Part 11 alignment.
12 — Sustaining Quality
Process Improvement & Production Monitoring
Sustaining support through production monitoring, complaint and nonconformance trending, CAPA effectiveness, process capability review, yield and scrap analysis, SPC/control-chart interpretation, line-clearance and DHR review, and change-impact assessment.
13 — Cleaning Validation
Cleaning Validation & Residue Control
Worst-case product selection, residue limit rationale, swab and rinse recovery studies, acceptance criteria development, cleaning validation protocols, and lifecycle revalidation after process or equipment changes.
14 — Regulatory Submission Support
510(k), eSTAR & Q-Sub Support
Submission-ready documentation support for 510(k) and eSTAR packages, predicate comparison inputs, risk documentation cross-references, software and cybersecurity documentation coordination, and Q-Sub / deficiency-response discussion support.